🪖 Safety Meets Innovation and Comfort
Helmets are the most critical safety gear for every cyclist—and our designs make protection both functional and appealing.
We manufacture helmets that deliver superior shock absorption, stability, and ventilation while maintaining lightweight comfort for long rides.
As a professional OEM bicycle helmet factory, we integrate modern materials, aerodynamic styling, and safety certification into every model we produce.
Need full-line supply? Visit our Bike Accessories Manufacturer page for complementary OEM components.
⚙️ Types of Bike Helmets We Manufacture
Road Bike Helmets: Streamlined shape, multiple vents, and in-mold construction for performance cyclists.
Mountain Bike Helmets: Extended rear coverage, removable visors, and reinforced shells for rough terrain.
City & Commuter Helmets: Sleek, durable models for everyday riders and rental fleets.
Kids Helmets: Lightweight, colorful designs meeting child-specific safety standards.
E-Bike Helmets: Enhanced protection with thicker EPS cores and ventilation for high-speed rides.
All models can be customized in color, branding, and finish to match your product catalog.
🧩 OEM / ODM Customization Services
We support global brands with full customization capabilities—from conceptual design to final packaging.
Available Options:
Shell Material: PC in-mold, ABS, or carbon-fiber composite.
Liner: High-density EPS foam for impact absorption.
Ventilation: Custom vent count and airflow channels for temperature control.
Retention System: Adjustable fit dial and comfort straps with PU padding.
Logo & Design: Silk printing, water transfer, or 3D embossing.
Color Schemes: Matte, gloss, metallic, or dual-tone options.
Packaging: Retail boxes, eco bags, or branded hang tags.
Our design team works closely with clients to create unique OEM cycling helmets that reflect their brand identity and meet regional market needs.
Related product: see our Road Bike Manufacturer range for matching racing helmets.
💡 Key Advantages of Our Bike Helmets
Certified Safety: EN 1078, CPSC, and ASTM certifications available.
Lightweight Build: Average 260–320 g for maximum comfort.
Optimized Airflow: 12–24 strategically placed vents for cool riding.
Custom Branding: OEM printing and color integration.
User Comfort: Breathable inner padding and anti-odor lining.
Each helmet is tested under impact, drop, and temperature conditions to guarantee safety and durability for riders worldwide.
🧱 Materials & Production Process
Our manufacturing line combines precision engineering with advanced safety technology.
Shell: PC or ABS outer layer for impact resistance.
Liner: High-density EPS core molded for even energy distribution.
Molding: In-mold fusion for lightweight strength.
Retention: Precision dial-fit system with anti-slip straps.
Finishing: UV-resistant paint and reflective decals.
Testing: Drop impact, penetration, and retention tests on every batch.
We adhere to ISO 9001 production standards to ensure consistency and compliance with global regulations.
📦 MOQ & Wholesale Support
As a leading bike helmet supplier, we offer scalable production for brands of all sizes.
MOQ: 300–500 pcs per model depending on customization.
Sample Production: 10–15 days for prototype approval.
Lead Time: 35–50 days after order confirmation.
Shipping: Full-container or mixed model shipments with export docs.
Bulk Advantages: Competitive pricing, stable quality, and on-time delivery.
All helmets are individually packed with protective liners and barcodes for easy distribution.
🏭 Why Choose Bike-Manufacturer.com
Working with a professional helmet manufacturer gives you the assurance of certified quality and technical expertise.
10 + Years of OEM Experience in bike and accessory manufacturing.
Full In-House Testing Facility for impact and retention certification.
Custom Mold Design Team for exclusive helmet shapes.
Advanced Equipment: Injection molding, CNC cutting, and paint booths.
Global Distribution Network across Europe, North America, and Australia.
We focus on delivering safe, stylish, and affordable helmets that help our clients expand their cycling product lines.
💬 Frequently Asked Questions (FAQs)
Q1: Are your helmets certified for EU and U.S. markets?
Yes, we produce helmets that meet EN 1078 (EU) and CPSC (U.S.) standards for adult and kids models.
Q2: Can I customize helmet colors and logos?
Absolutely — we offer Pantone color matching, logo printing, and retail packaging options.
Q3: Do you provide design support for new molds?
Yes, our R&D team can create exclusive helmet shapes and CAD models for OEM clients.
Q4: What materials do you recommend for lightweight helmets?
PC in-mold shell with EPS core offers the best balance of weight, safety, and comfort.
🌍 Your Partner for Global Cycling Safety Solutions
Safety defines trust, and our helmets represent that commitment.
At Bike-Manufacturer.com, we design and manufacture bike helmets that combine innovation, style, and certified protection.
Whether you supply retail stores, sports brands, or bike-sharing networks, our factory offers durable and fully customizable solutions that meet global safety standards.
With advanced production equipment, OEM flexibility, and a dedicated export team, we stand as your reliable bike helmet manufacturer for safe and sustainable cycling worldwide.